TYPICAL SCOPE of KILN AUDIT (measurement and correction carried out during normal kiln operation)
- Determine geometrical axis of support system in
- Horizontal plane
- Vertical plane
- Determine global inclination of kiln
- A simplified analysis of the shell deflection to determine local inclination angle of the facility in the support points.
- Determine skew of support roller in
- Horizontal plane
- Vertical plane
- Computation of direction of axial reaction forces acting on the kiln
- Determine detailed parameter as :
- Migration of tyre and resultant under ring clearances
- Spacing of support rollers
- Spacing angle of support rollers
- Height difference of roller shafts
- Diameter of ring (tyre) and rollers at 3 sections
- Determine axial position of Girth gear – Pinion, tyre – rollers
- Visual inspection of kiln condition, support system, shell, seals, thrust rollers, drive sections.
- Calculations, review of obtained parameters, determine the corrective settings for the support system; develop the corrective actions for the facility.
- Measurement of dynamic deflections of shaft (determine load variability, detection of so called hidden crank – located in the support area.
- Measurement of kiln shell profile along kiln length @ 2 meter
- Measurement of Girth gear wobbling (requires side machined face of GG free from dust / lubricant / foreign material)and & eccentric run of shell at girth gear portion
- Conduct a class explaining HKA findings including discussion on problem observed in kiln and reduction / elimination of root causes for trouble free operation.Foundation settlement (requires visible level marks on the foundations)
Acquire the best kiln audit services in Thane (Maharashtra) by approaching Allan Smith Engineering. We are backed by a professional staff that holds expertise in kiln auditing. We make sure that no client faces the slightest inconvenience after acquiring our kiln audit service. As per the client
Kiln Audit Services
Hot Kiln Alignment is undertaken to ensure parallelism of center axis of kiln and all the support rollers. Measurements are carried out on kiln and support rollers to locate the existing axis. Depending upon analyzed result, correction can be taken up to ensure parallelism in plan and elevation
Hot Kiln Alignment
Machines and gears often face alignment problems when not used for a prolonged period or overused. Thermal changes in gearboxes can be especially difficult to calculate. Often the input shaft temperatures will be different from the output shaft temperatures. This causes the gearbox shaft alignments
Cold Alignment Services
Specialized maintenance services, offered by Allan Smith Engineering, are widely acknowledged for optimal engineering solutions. Maintenance of cement clinker is essential for prolonged performance and hence, we make sure that the machine performs in the long run. Our professional engineers perform
Specialized Maintenance Services
Allan Smith Engineering Pvt. Ltd. is a noted service provider of tyre & support roller grinding. As an experienced entity in the industry, we improve the contact between surfaces by implementing equal pressure on it. This also reduces the rotation resistance and axial kiln balance. The entire
Tyre & Support Roller Grinding Services
Precision maintenance describes the maintenance culture in a facility. Specifically, a precision maintenance plan involves performing maintenance work in a consistent, precise, and industry-accepted way. If properly implemented, this means that the maintenance should yield the exact same results
Precision Repairing Services
Acquire the best kiln installation & erection services in Thane (Maharashtra), turn to Allan Smith Engineering. We provide kiln installation & erection services across the city and areas nearby. Owing to the professionalism in the work, we’ve been a prominent choice for people. Our professionals
Kiln Installation & Erection Services
The Kiln Erection service offered by us is employed by several industries. Rotary equipment, kiln is the core of any processing facility. Our services in the field of Kiln Erection are designed to address the current requirements and demands of the industry. We are well-equipped with the workforce
Now a day’s Finite Element Analysis is being used to analyze failure analysis. FEA Analysis Services finds extensive application of FEA is in aerospace, automotive industry as well. In FEA, exact virtual model of machine element has been tested under practical conditions.
FEA Analysis Services
Deflection and Bent, we are measuring by standard method of measurement of distance to rotating kiln section. The data analyzed and presents as polar diagram for eccentricity and local deformations. Additionally, we measure roller shaft deflection to conclude hidden cranks of the shell at support
Kiln Shell Analysis
We had an expertise to measure precisely support roller axial thrust in elevation as well in plan view. The measurement is concluded in “mm” and “ton” and accordingly the correction carried out to optimize the axial loading on the support roller.
Our company is recognized as one of the proficient Service Providers involved in rendering services for Kiln Kiln Tyre Grinding.
Kiln Tyre Grinding
Allan Smith Engineering Pvt. Ltd. is engaged in providing hot kiln alignment. By utilizing our hot kiln alignment services, you can easily acquire realistic knowledge on the condition of the kiln without hampering the clinker production. Our alignment approach is based on technical and customized
Hot Kiln Alignment Services
The Kiln Alignment services that we offer are reputed for zero error and close tolerances. We offer specialized Kiln Alignment solutions using the latest technology and tools. Our team is proficient and experienced in carrying out Kiln Alignment jobs of any scale, small or large. Our ability to