Allan Smith Engineering Pvt. Ltd.


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Services


KILN AUDIT
TYPICAL SCOPE of KILN AUDIT (measurement and correction carried out during normal kiln operation)
  • Determine geometrical axis of support system in
    • Horizontal plane
    • Vertical plane
  • Determine global inclination of kiln
  • A simplified analysis of the shell deflection to determine local inclination angle of the facility in the support points.
  • Determine skew of support roller in
    • Horizontal plane
    • Vertical plane
    • Computation of direction of axial reaction forces acting on the kiln
  • Determine detailed parameter as :
    • Migration of tyre and resultant under ring clearances
    • Spacing of support rollers
    • Spacing angle of support rollers
    • Height difference of roller shafts
    • Diameter of ring (tyre) and rollers at 3 sections
  • Determine axial position of Girth gear – Pinion, tyre – rollers
  • Visual inspection of kiln condition, support system, shell, seals, thrust rollers, drive sections.
  • Calculations, review of obtained parameters, determine the corrective settings for the support system; develop the corrective actions for the facility.
  • Measurement of dynamic deflections of shaft (determine load variability, detection of so called hidden crank – located in the support area.
  • Measurement of kiln shell profile along kiln length @ 2 meter
  • Measurement of Girth gear wobbling (requires side machined face of GG free from dust / lubricant / foreign material)and & eccentric run of shell at girth gear portion
  • Conduct a class explaining HKA findings including discussion on problem observed in kiln and reduction / elimination of root causes for trouble free operation.Foundation settlement (requires visible level marks on the foundations)


The Kiln Alignment services that we offer are reputed for zero error and close tolerances. We offer specialized Kiln Alignment solutions using the latest technology and tools. Our team is proficient and experienced in carrying out Kiln Alignment jobs of any scale, small or large. Our ability to locate the recurring problems and eliminating them enables us to offer dedicated Kiln Alignment.

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The Kiln Erection service offered by us is employed by several industries. Rotary equipment, kiln is the core of any processing facility. Our services in the field of Kiln Erection are designed to address the current requirements and demands of the industry. We are well-equipped with the workforce and the latest machines required for carrying out effective Kiln Erection.

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Now a day’s Finite Element Analysis is being used to analyze failure analysis. FEA Analysis Services finds extensive application of FEA is in aerospace, automotive industry as well. In FEA, exact virtual model of machine element has been tested under practical conditions.

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Deflection and Bent, we are measuring by standard method of measurement of distance to rotating kiln section. The data analyzed and presents as polar diagram for eccentricity and local deformations. Additionally, we measure roller shaft deflection to conclude hidden cranks of the shell at support roller position.

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Hot Kiln Alignment is undertaken to ensure parallelism of center axis of kiln and all the support rollers. Measurements are carried out on kiln and support rollers to locate the existing axis. Depending upon analyzed result, correction can be taken up to ensure parallelism in plan and elevation view.

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We had an expertise to measure precisely support roller axial thrust in elevation as well in plan view. The measurement is concluded in “mm” and “ton” and accordingly the correction carried out to optimize the axial loading on the support roller.

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Kiln Tyre Grinding

Our company is recognized as one of the proficient Service Providers involved in rendering services for Kiln Kiln Tyre Grinding.

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