KILN AUDIT
TYPICAL SCOPE of KILN AUDIT (measurement and correction carried out during normal kiln operation)
Determine geometrical axis of support system in
Horizontal plane
Vertical plane
Determine global inclination of kiln
A simplified analysis of the shell deflection to determine local inclination angle of the facility in the support points.
Determine skew of support roller in
Horizontal plane
Vertical plane
Computation of direction of axial reaction forces acting on the kiln
Determine detailed parameter as :
Migration of tyre and resultant under ring clearances
Spacing of support rollers
Spacing angle of support rollers
Height difference of roller shafts
Diameter of ring (tyre) and rollers at 3 sections
Determine axial position of Girth gear – Pinion, tyre – rollers
Visual inspection of kiln condition, support system, shell, seals, thrust rollers, drive sections.
Calculations, review of obtained parameters, determine the corrective settings for the support system; develop the corrective actions for the facility.
Measurement of dynamic deflections of shaft (determine load variability, detection of so called hidden crank – located in the support area.
Measurement of kiln shell profile along kiln length @ 2 meter
Measurement of Girth gear wobbling (requires side machined face of GG free from dust / lubricant / foreign material)and & eccentric run of shell at girth gear portion
Conduct a class explaining HKA findings including discussion on problem observed in kiln and reduction / elimination of root causes for trouble free operation.Foundation settlement (requires visible level marks on the foundations)
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Hot Kiln Alignment is undertaken to ensure parallelism of center axis of kiln and all the support rollers. Measurements are carried out on kiln and support rollers to locate the existing axis. Depending upon analyzed result, correction can be taken
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The Kiln Erection service offered by us is employed by several industries. Rotary equipment, kiln is the core of any processing facility. Our services in the field of Kiln Erection are designed to address the current requirements and demands of the
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Deflection and Bent, we are measuring by standard method of measurement of distance to rotating kiln section. The data analyzed and presents as polar diagram for eccentricity and local deformations. Additionally, we measure roller shaft deflection
We had an expertise to measure precisely support roller axial thrust in elevation as well in plan view. The measurement is concluded in “mm” and “ton” and accordingly the correction carried out to optimize the axial loading on the support
Allan Smith Engineering Pvt. Ltd. is engaged in providing hot kiln alignment. By utilizing our hot kiln alignment services, you can easily acquire realistic knowledge on the condition of the kiln without hampering the clinker production. Our
The Kiln Alignment services that we offer are reputed for zero error and close tolerances. We offer specialized Kiln Alignment solutions using the latest technology and tools. Our team is proficient and experienced in carrying out Kiln Alignment
