TYPICAL SCOPE of KILN AUDIT (measurement and correction carried out during normal kiln operation)
- Determine geometrical axis of support system in
- Horizontal plane
- Vertical plane
- Determine global inclination of kiln
- A simplified analysis of the shell deflection to determine local inclination angle of the facility in the support points.
- Determine skew of support roller in
- Horizontal plane
- Vertical plane
- Computation of direction of axial reaction forces acting on the kiln
- Determine detailed parameter as :
- Migration of tyre and resultant under ring clearances
- Spacing of support rollers
- Spacing angle of support rollers
- Height difference of roller shafts
- Diameter of ring (tyre) and rollers at 3 sections
- Determine axial position of Girth gear – Pinion, tyre – rollers
- Visual inspection of kiln condition, support system, shell, seals, thrust rollers, drive sections.
- Calculations, review of obtained parameters, determine the corrective settings for the support system; develop the corrective actions for the facility.
- Measurement of dynamic deflections of shaft (determine load variability, detection of so called hidden crank – located in the support area.
- Measurement of kiln shell profile along kiln length @ 2 meter
- Measurement of Girth gear wobbling (requires side machined face of GG free from dust / lubricant / foreign material)and & eccentric run of shell at girth gear portion
- Conduct a class explaining HKA findings including discussion on problem observed in kiln and reduction / elimination of root causes for trouble free operation.Foundation settlement (requires visible level marks on the foundations)
Acquire the best kiln audit services in Thane (Maharashtra) by approaching Allan Smith Engineering. We are backed by a professional staff that holds expertise in kiln auditing. We make sure that no client faces the slightest inconvenience after
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